Product Description
Pilot Plant Rotary Kiln is a crucial tool used in process development and small-scale production across industries like cement, metallurgy, and chemical engineering. Designed for testing and optimizing processes before full-scale implementation, it provides precise control over temperature, residence time, and material flow. This rotary kiln operates continuously, allowing engineers to study material behavior under realistic thermal conditions. It is especially useful for research involving calcination, pyrolysis, and sintering applications. With its compact and versatile design, a pilot rotary kiln helps minimize raw material waste while ensuring accurate scale-up data for larger industrial kilns. Equipped with advanced control systems, it allows for fine adjustments in heating zones, rotational speed, and gas flow, ensuring repeatable and reliable results. Industries rely on pilot rotary kilns to test new materials, improve process efficiency, and validate product quality, making it an essential component in modern process engineering laboratories and R&D centers.
Advanced Control and AutomationThis rotary kiln is equipped with a computerized Human Machine Interface, ensuring precise regulation and monitoring throughout the processing cycle. The automatic grade simplifies complex operations, enhancing productivity and reducing the margin for error. Its flexibility supports diverse testing and production demands.
Durable Construction and CapacityConstructed from high-quality steel, the kiln promises durability and long-term performance under rigorous conditions. With a capacity of 50 kg and dimensions of 8 meters, it suits both pilot-scale studies and practical production runs, accommodating various industries and research applications.
FAQs of Pilot Plant Rotary Kiln:
Q: How does the computerized Human Machine Interface control system benefit operation of the Pilot Plant Rotary Kiln?
A: The Human Machine Interface enables intuitive control and real-time monitoring of temperature, rotation speed, and processing parameters, resulting in more consistent outcomes and increased safety during both automatic and manual operation modes.
Q: What is the typical usage of the Pilot Plant Rotary Kiln in industrial or research applications?
A: This kiln is often used for small-batch thermal processing, calcination, and material transformation tests in industries such as chemicals, cement, and minerals, as well as in research laboratories for feasibility studies and product development.
Q: When should you schedule maintenance for the rotary kiln to ensure optimum performance?
A: Regular inspections and preventive maintenance are recommended every six months, or as suggested in the manufacturers manual. The 1-year warranty also provides coverage for any unexpected issues during the initial period of use.
Q: Where can the Pilot Plant Rotary Kiln be installed and operated?
A: The kilns compact design allows installation within pilot plants, research laboratories, or manufacturing facilities across India. As a supplier and distributor, we offer installation guidance to maximize operational efficiency in diverse environments.
Q: What is the process for switching between manual and automatic modes on this rotary kiln?
A: Switching modes involves accessing the control system via the HMI panel, where operators can select either manual operation for hands-on control or automatic for predefined, programmed sequences, ensuring adaptability for varied processing needs.
Q: What are the main benefits of using this rotary kiln for small-scale experiments?
A: Key benefits include precise thermal regulation, flexible processing capacity, robust construction, and a user-friendly automated interface, all contributing to reliable results and improved research productivity.